Special Extrusion Production Line for Elevator Cablesand Flat Cables:Product Introduction
This Extrusion Production Line Series adopts a specially designed extrusion structure suitable for multi core and flat cable configurations. The production line integrates extrusion, cooling, traction, and take up into a synchronized and continuous process. With optimized screw and die design, the system ensures uniform insulation thickness, precise conductor positioning, and smooth cable surfaces. Advanced temperature control and stable traction systems enable long term operation with minimal fluctuation, making the Extrusion Production Line Series ideal for elevator and flat cable manufacturing.
Features
High-precision pay-off machine ensures uniform cable tension,specially designed traversing device forensuring smooth traversing of the cable without manualintervention.The machine adopts self-centering head,equipped with special storage rack,and introducedTaiwan technology combined with many years ofproduction and manufacturing,after improvement,theproduction speed is increased,and the unevenness ofthickness,poor adhesion,uneven tension,shrinkageof copper wire after cutting etc.are solved,number ofbroken wires and the defective rate are significantlyreduced.It is the preferred equipment for the cablemanufacturer.
Technical Parameter
| Machine Model |
Paying-off Bobbin |
Screw Diameter |
Screw L/D Ratio |
Extrusion Capacity |
| ZD-50 |
PN300 |
φ50 mm |
25:1 |
70 kg/h |
| ZD-70 |
PN300 |
φ70 mm |
26:1 |
160 kg/h |
| ZD-80 |
PN300 |
φ80 mm |
26:1 |
220 kg/h |
| ZD-90 |
PN800 |
φ90 mm |
26:1 |
300 kg/h |
| ZD-120 |
PN1000 |
φ120 mm |
25:1 |
550 kg/h |
| Production Speed |
Mainframe Power |
Ply Count |
Capstan Power |
| 150 m/min |
11 kW |
1–16 (2468) |
4 kW |
| 150 m/min |
37 kW |
1–64 (2651) |
4 kW |
| 100 m/min |
55 kW |
1–80 (2678) |
5.5 kW |
| 100 m/min |
75 kW |
80 |
7.5 kW |
| 100 m/min |
132 kW |
100 |
11 kW |
Product Advantages
As a professional solution within the Extrusion Production Line Series, this production line offers excellent stability for complex flat cable structures, ensuring accurate cable dimensions and consistent insulation performance. The intelligent PLC control system improves production efficiency and reduces manual operation. Emphasis on energy efficient components helps lower operating costs. The modular design allows flexible customization for different cable widths, thicknesses, and core numbers. In addition, the production line is manufactured according to international standards, making the Extrusion Production Line Series suitable for export oriented cable factories worldwide.
Applications
The Extrusion Production Line Series is widely used for manufacturing elevator traveling cables, flat control cables, flat power cables, and special flat cables used in lifting equipment and building automation systems. It supports insulation and sheathing materials such as PVC, low smoke halogen free compounds, PE, and other thermoplastic materials. These cables are commonly applied in elevators, escalators, industrial machinery, cranes, and infrastructure projects. The product is primarily promoted to the global market and serves cable manufacturers in Asia, Europe, the Middle East, Africa, and the Americas.
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PLC Controlled Extrusion Production Line 300kg/H Capacity For Elevator Cables Images
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